Data for efficiency: Optimize process monitoring of your process plants
Sensors for cooling and drying lines – Large-scale. Non-invasive. Smart.
In modern process industries, even minor temperature deviations can affect product quality, energy consumption, and process stability. In cooling and drying lines in particular, uneven temperature distributions lead to quality issues, unnecessary energy consumption, and unplanned downtime. Seamless and accurate temperature monitoring is therefore crucial for reliably controlling processes and operating them cost-effectively.is therefore essential for reliable process control and efficient operation.
Flexora makes thermal conditions visible across large areas for optimized process monitoring of process plants. Our flexible, self-adhesive sensor foils capture temperature data along the entire line precisely, continuously, and without interrupting production. This allows you to detect hotspots, cold zones, and process drifts at an early stage, and creates a foundation for data-driven optimization, stable quality, and significant energy savings.
Your benefits at a glance: Why large-area process data makes the difference
✅ Easy retrofit without downtime, drilling, or wiring (installation in minutes)
✅ Seamless integration into existing systems and control units
✅ Comprehensive and continuous temperature monitoring along entire cooling and drying lines
✅ Early detection of hotspots, heat losses, and process drifts
✅ Reduced unplanned downtime through early identification of thermal anomalies
✅ Data basis for plant digitalization, AI-driven process optimization, and predictive maintenance
✅ Documentation for quality assurance and audits
When cooling becomes visible: Temperature data for optimized processes in cooling lines
Uneven cooling can lead to quality defects, reduced shelf life, or even safety risks. At the same time, cooling lines are often among the most energy-intensive parts of production processes.
With our sensor solution, you can continuously monitor temperature deviations along the entire cooling line and use the data for more precise process control. The solution meets HACCP requirements.
Comprehensive temperature monitoring enables the early detection of thermal bridges, cold losses, and inefficient cooling zones before they cause quality issues or unnecessary energy consumption. This provides a reliable data foundation for optimizing cooling performance.
Advantages of the Flexora sensor solution for optimizing cooling lines:
✅ Ensures uniform cooling and consistent product quality
✅ Early detection of temperature deviations and prevention of quality defects
✅ Audit-proof documentation for quality assurance and HACCP compliance
Temperature monitoring for maximum process control in drying lines
Drying processes are among the most energy-intensive stages in industrial production – especially in the paper, food, and chemical industries. Flexora reliably detects hotspots, underheating, overheating, and process instabilities. This enables more stable processes, consistent product quality, and optimized energy consumption.
Benefits of sensor foils for drying lines:
✅ Improved product quality through uniform drying
✅ Reduced energy losses through data-driven optimization
✅ Reliable foundation for continuous process optimization and ROI analysis
How our sensor solution improves process monitoring your process plants
Smart processes instead of a black box: Digitalize your cooling and drying lines
Flexora creates a continuous digital representation of thermal processes across entire cooling and drying lines. Our sensor foils transform assets into a digital data source for precise control, optimization, and automation.
The data can be seamlessly integrated into existing control, monitoring, and automation systems. As a result, they support improved process control, enhanced quality assurance, and reduced energy consumption, contributing to the achievement of efficiency and sustainability goals.
Always in view, anywhere: Real-time remote monitoring of cooling and drying processes
All measurement data is wirelessly transmitted via a compact data acquisition box to your control system or the cloud and made centrally available. This gives operators location-independent access to all relevant process data at any time. It reduces manual inspections, increases response speed, and improves operational efficiency.
Detect early. Maintain proactively. Control intelligently.
By continuously monitoring temperatures in cooling and drying lines, you can detect deviations early on, before they lead to quality issues or production downtime. Using thresholds, trend analyses, and pattern recognitions, you can monitor process plants more effectively, define alarms, and establish an automated early warning system. This allows faster response to disruptions, reduces unplanned downtime and maintenance costs, and prevents quality losses. Reactive action is thus transformed into data-driven, predictive process management.
 
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