Smart corrosion protection, moisture and leakage monitoring for secure pipelines with our sensor solution
Moisture, corrosion, and leaks in pipelines can cause serious damages: From production downtime and safety risks to high maintenance costs. One of the main challenges in the industry is the lack of reliable data on the condition of assets — especially in hard-to-reach areas such as under insulation or in long pipeline systems.
Flexora offers a revolutionary solution for moisture monitoring, corrosion protection, and leakage monitoring: Innovative and flexible sensor foils. These ultra-thin, wireless films can be applied directly to pipelines underneath insulation — without any structural modifications.
By enabling continuous, intelligent condition monitoring of large areas in real time, our sensor foils act as an early warning system for moisture, corrosion, and leaks. This allows for targeted maintenance, reduced downtime, and a significant increase in the safety and service life of your assets.
Your benefits at a glance
✅ Easy, non-invasive installation under insulation – no interruption to operations
✅ Foundation for digital mapping and smart process optimization
✅ Early detection of critical conditions to improve asset safety
✅ Continuous monitoring of large surface areas
✅ Real-time data transmission – data available anytime, anywhere
✅ Cost and resource savings through fewer production stops and targeted maintenance
✅ Optimized maintenance intervals and increased planning reliability
Moisture Monitoring – Preventing corrosion under insulation
Moisture under insulation or in hard-to-reach areas often goes undetected for long periods and can lead to corrosion. Our sensor foils detect moisture ingress at an early stage — before visible damage occurs. This enables rapid identification of critical areas, targeted repairs only where truly needed, and the avoidance of costly and labor-intensive insulation work.
Corrosion Protection – Extend the life of your assets
Our flexible sensor foils continuously measure parameters that indicate corrosion processes, such as increasing moisture levels. Over time, they can provide insights into changes in wall thickness. With permanent monitoring, you can detect corrosion at an early stage, track its progression, and optimally plan preventive measures.
Detecting Leaks – Spot fluid loss instantly
With Flexora’s sensor film, you can monitor your pipelines in real time and detect leaks immediately. This allows you to take early action before major damage occurs.
How our sensor solution supports your operations?
Early Warning System: Detect early. Act efficiently.
Safety Around the Clock: Instead of spot measurements or occasional inspections, Flexora’s sensor film provides continuous and precise location-based data on the condition of your piping systems. The Flexora sensor film acts as a digital early warning system, instantly indicating where action is needed.
Remote Monitoring: Always in sight. Anytime. Anywhere.
Flexora makes your infrastructure digitally visible. Our sensor films wirelessly transmit data via a compact evaluation unit to your control system or the cloud. With the digital mapping of your pipes and pipelines, you maintain full control — remotely and in real time.
Predictive Maintenance: Maintain when needed, not scheduled
Routine checks or premature maintenance are costly, time-consuming, and provide only a snapshot in time.
With Flexora’s sensor foil, you continuously monitor the condition of your assets and receive precise data to plan maintenance measures on demand and predictively. This enables early detection of moisture ingress and corrosion under insulation, long before failures occur. Instead of acting on suspicion, you perform maintenance exactly when it is truly needed.
